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KLTBA006N-HFZ2500-Panasonic YD500GL5 (List)
Description | Model | Quantity | |
1 | 6 Axis Welding Robot | Brand: Kawasaki ;Model：BA006N R=1445mm，Load=6kg | 1set |
Teach pendant | Color LCD with touch-panel; Emergency Stop SW, Teach Lock SW and Enable SW; Cable Line: Standard configuration(10m) | ||
Controller | Model: E01; Input Power:AC200-AC220V±10%、50/60Hz、3 phases Controlled axes:Std. 7 axes (Max 9 axes); Memory capacity:8MB; I/O signals:GPIO board (Input 32/Output 32); Dimensions:W550×D580×H278mm,40Kg | ||
Transformer | AC 3*380V is converted to AC 3*220V | ||
External axis servo motor | Add 7 axis;Kawasaki original | 1 set | |
Add 8 and 9 axis and Driver board card;Kawasaki original | 2 sets | ||
Robot extension cable | The robot is connected to the control cabinet, the cable length is 10m | 1 set | |
Robot extension cable (8m); And extension of external axis servo motor cable | 2 sets | ||
2 | Welding Power | Model: Panasonic YD-500GL5 Load rate: 60% ;Pulse MIG/ Pulse MAG/CO2 Contain: Wire feeder , Control cable | 1set |
Wire Feeder | Panasonic 6-axis robot dedicated wire feeder;Panasonic extension cable (5m) | ||
Communication interface device | EtherNET/IP communication protocol | ||
3 | Walking track | Effective length (3000mm)，Total length:4200mm | 1 set |
4 | Servo ring seam welding positioner | Load≤1000kg, Linked with the robot; Center height: 450mm, Maximum diameter 500mm, effective length 2500mm ; Precision RV reducer,External start button box,320mm manual chuck | 2sets |
5 | welding torch | KLT-602W； special welding gun for Carbon steel, stainless steel welding;Water-cooled welding torch | 1set |
6 | Cooling water tank | Model: WL-20L | 1set |
7 | Welding gun clearing station | Clean up the torch, fuel injection, cut the wire （3 in 1） Chinese brand | 1set |
8 | Wire feeding accessories | Wire feeding tray bracket and wire feeding tube | 1set |
9 | Control cabinet bracket | Made by KELITEWELD | 1set |
10 | Electrical cable | Power cord, welding power ground cord, external conversion box, trachea, etc. | 1 set |
11 | Conductive tip | Φ=1.0mm/Φ=1.2mm, | 100 Pieces |
1.Workpiece data:
products：Oil cylinder/hydraulic cylinder/pipe flange; Carbon steel and Stainlesssteel
2.Welding robot workstation workflow
(1) First, fix the product to be welded on therotary positioner of station A, and then fix it with a special manual three-jawchuck (the machine is equipped with a laser red dot, in order to ensure thestarting point of product installation). This ensures repeatable installationof the product, prevents workpieces from falling off during welding, and avoidswelding distortion in certain areas.
(2) Obtain the required processing program in therobot welding control, and open the laser welding seam tracking software
(3) Press the start button of the positioner atstation A, and the welding robot automatically performs the position welding ofthe laser welding seam of the workpiece at station A and the position requiredfor automatic welding. At this point, the operator can install the product onthe platform of station B, the installation is completed, and then press the startbutton of the robot station B.
(4) After the welding of station A is completed, therobot will automatically weld the products of station B (the operator kept thestart button of station B in the previous step). At this time, the operatormanually removes the products of station A. Repeat the installation again.
3.Workpiece precision requirement：
（1）Thesurface of the work shall not affect the quality of welding oil, rust, moisture；
（2）Mustnot affect the positioning of burrs, etc.；
（3）Theclearance shall be no more than 1mm；
（4）The consistency error of the same weld group is less than 0.5m。
4.Component：
The workstation is mainlycomposed of 6-axis welding robot, robot controller, Servo ring seam weldingpositioner, Panasonic YD-500GL5 welding power supply, welding gun cleaningstation, carbon dioxide gas cylinder, external start button box.
5.Numericalcontrol welding robot workstation layout:
Picture forreference only
1、6 Axis Welding Robot（BA006N）;2、Weldingpower supply (Panasonic YD-500GL5);3、Robotcontrol cabinet and teach pendant(E01);4、Servoring seam welding positioner ;5、Welding gun cleaning station;6、Externalstart button box; 7、Carbon dioxide gas cylinder; 8、Transformer;9、Controlcabinet bracket;10、Robot Walking track;11、Barrelwelding wire
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