- PRODUCTSHot selling modelsCnc 4 Axis Welding RobotKLTHG-4W-2500Kawasaki Welidng RobotBA006LPanasonic Welding PowerYD-350/500GL5YD-350/500FR2Welding Robot WorkstationKLTBA006N-HFZ2500
- CONTACT USContact UsCollaborate with us!Technical ServiceInstallation and Training videosFile DownloadFile Download
Welding robot workstation for water heater head/end cover inlet and outletpipes
Order Model: KLTW1400HZ7-YD350FT3
Description | Model | Quantity | |
1 | 6 Axis welding Robot | Model：KLTW1400 R=1441.5mm，Load=6kg | 1 set |
Teach pendant | Color LCD with touch-panel; Emergency Stop SW, Teach Lock SW and Enable SW; Cable Line: Standard configuration(5m) | ||
Controller | Input Power:AC220V±10%、50/60Hz; Controlled axes:Std. 6 axes; Memory: 4G DDR3,hard drive: MSATA 60G ; I/O signals:GPIO board (Input 32/Output 32); Dimensions:W550×D580×H278mm,40Kg | ||
Wire feeding accessories | Wire feeding tray bracket and wire feeding tube | ||
Peripheral buttons | Dual-position external button box and communication cable | ||
External axis servo motor | Add 7 axis (Horizontal rotation axis); | 1 set | |
Robot extension cable | Robot extension cable (8m); And extension of external axis servo motor cable | 1 set | |
2 | Robot fixed base | Made by KELITEWELD | 1set |
3 | welding torch | KLT-W350； special welding gun for Carbon steel, stainless steel welding;Air-cooled welding torch | 1set |
4 | MIG/MAG/CO2 Welding Power | Load rate: 60%; Pulse MIG/ Pulse MAG/CO2 Main welding materials: carbon steel, stainless steel; | 1 set |
Wire Feeder | Panasonic 6-axis robot dedicated wire feeder;Panasonic extension cable (5m) | ||
5 | Servo positioner system | Load≤500kg, Linked with the robot, Platform 1200mm*1000mm, Precision RV reducer,External start button box,does not include fixtures | 1 set |
6 | Fixture | For 400mm head pipe (Pneumatic clamping) According to the drawing size (if the size is different, customization is required) | 4sets |
7 | Welding gun clearing station | Clean up the torch, fuel injection, cut the wire （3 in 1） Chinese brand | 1 set |
8 | Electrical cable | Power cord, welding power ground cord, external conversion box, trachea, etc. | 1 set |
9 | Conductive tip | Φ=0.8mm or Φ=1.0mm or Φ=1.2mm 1 row = 10 pieces | 10 row |
10 | Welding torch cover
| 350A Air-cooled welding torch ; 1 row = 5 pieces | 10 row |
Custom machine requirements
1.Workpiecedata
Productmaterial: carbon steel or stainless steel
2.Welding robot workstation workflow
(1) First, fix the product to be welded on the platform of the A station,and then fix it with a special fixing fixture. This ensures reproducibleinstallation of the product, prevents the workpiece from falling off during thewelding process and avoids welding distortion in certain areas.
(2) Obtain the required machining program in the robot welding control
(3) Press the start button of the A station positioner, and then thewelding robot automatically performs the position welding required for the Astation workpiece. At this point, the operator can install the product on theplatform of the B station, the installation is completed, and then press thestart button of the robot B station.
(4) After waiting for the welding of station A, the robot will automaticallycarry out the welding of the B station product (in the previous step, theoperator retained the start button of the B station), at this time the operatormanually removed the product of the A station. Repeat the installation again.
(5) Repeat the above steps
3.Workpiece precision requirement：
（1）Thesurface of the work shall not affect the quality of welding oil, rust, moisture；
（2）Mustnot affect the positioning of burrs, etc.；
（3）Theclearance shall be no more than 1mm；
（4）The consistency error of the same weld group is lessthan 0.5m。
4.Component：
The workstation is mainly composed of 6axis welding robot, robot controller,Double station rotary servo positioner,Panasonic YD350FT3 welding power supply, welding gun cleaning station, carbondioxide gas cylinder, external start button box.
5.Numerical control welding robot workstation layout:
Picture for reference only
1、6 Axis Welding Robot（KLTW1400）;2、Welding power supply (Panasonic YD-350FT3);3、Robotcontrol cabinet and teach pendant(E01);4、Double station rotary servo positioner;5、Weldinggun cleaning station;6、External start button box; 7、Carbon dioxide gas cylinder;
1.1 Robot(KLTW1400 R=1441.5mm) introduction
Pleaseclick to view
1.2. Digital inverterpulse MIG/MAG welding machine 350/500FT3
Pleaseclick to view
1.3 Welding gunclearing station(KLT-QH2000S)
Pleaseclick to view
1.4Package
After the productionis finished for all the equipment, the seller should make suitable package for certainequipment parts and label the parts. Besides, the equipment package shall beintact during the loading, unloading and transportation.
![QQ咨询：177488228](javascript:Site.hoverQrCode("//11049187.s21i.faiusr.com/2/1/ABUIABACGAAgzaTaqQYo_5y41wYwrAY49gU.jpg",this,{"tips":"Scan QRcode"});){kind=link}