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Description | Model | Quantity | |
1 | Machine bed | Steel structure splicing and welding | 1 set |
2 | Servo rotary headstock (C Axis) | 1.Mitsubishi JE 3KW servo with precision planetary reducer ; 2. Gear slewing bearing transmission; 3. Manual welding chuck 630mm, maximum diameter of through hole: 260mm; 4,Maximum speed:20r/min; Max Load: 500kg | 1 set |
3 | Transverse axis (X Axis) | 1. Effective stroke: 1000mm; 2. Motor: Mitsubishi JE 0.75KW AC servo motor; 3.Planetary reducer + rack and pinion transmission; 4. Maximum speed: 3150mm/min or 52.5mm/s. | 1 set |
4 | Manual tailstock | 1. Manual rotation 2.Center height: 600mm | 1 set |
5 | Combination slide (Z Axis) | 1. Up and down sliding table (stroke):300m, Mitsubishi JE 0.4KW AC servo motor 2, Front and rear manual stroke:300mm 3, Two-axis manual fine-tuning slide:100mm 4，Welding gun swinger sliding table: 100mm | 1 set |
6 | Support bracket | 1. Load: ≤2000kg 2. Support diameter range: 50-550mm | 2 sets |
7 | Protective door | During the welding process, it is convenient for the operator to check the welding status | 1 set |
8 | Cantilever control box | Cantilever movable control box; Siemens 7 Touch screen; | 1 set |
9 | Main control box | Siemens PLC andschneider Electrical component;Main program design and debugging | 1 set |
10 | Electrical cable | Power cord, welding power ground cord, external conversion box, trachea, etc. | 1 set |
1.Equipment technical characteristics:
This machine (KLTHFH-1000ET-P) is the main automation of Plasmasurfacing welding machine, supporting workpiece length ≤1000mm and diameter ≤550mm.
1, The most importantcharacteristics of laser cladding are heat concentration, fast heating, fastcooling, and small heat affected zone, especially for melting between differentmaterials, which has incomparable characteristics compared to other heatsources.
2. The cooling rateis fast (up to 106K/s), belonging to the rapid solidification process, which iseasy to obtain fine-grained structures or new phases that cannot be obtained inequilibrium, such as unstable phases, amorphous states, etc.
3. The coating hasa low dilution rate (generally less than 5%) and exhibits a strongmetallurgical or interfacial diffusion bond with the substrate. By adjustingthe laser process parameters, a laser cladding machine can obtain a goodcoating with a low dilution rate, and the coating composition and dilutiondegree are controllable.
4. The heat inputand distortion of the laser cladding machine are relatively small, especiallywhen using high power density rapid cladding, the deformation can be reduced towithin the assembly tolerance of the parts.
5. There are almostno restrictions on powder selection, especially when depositing high meltingpoint alloys on the surface of low melting point metals. The thickness range ofthe laser cladding machine's cladding layer is large, with a single powderfeeding coating thickness of 0.2-2.0mm.
6. Capable ofselective deposition with low material consumption and excellentcost-effectiveness.
7. Beam aiming candeposit areas that are difficult to access.
8. The lasercladding machine process is easy to achieve automation.
2.Component：
1、Machine bed; 2、Servo rotary headstock（C Axis）3、Transverse axis (X axis); 4、Manual tailstock; 5、Up/down servoslide; 6、Support bracket;7、Protective door;8、Cantilever control box;9、Main control box;10、Manual slide;11、Up/down manual fine adjustment slide ;12、Oscillatingdevice; 13、Plasma weldinggun holder
The main technical parameters
Model | KLTHFH-1000ET-P | |
1 | Effective welding length | ≤1000mm |
2 | Product diameter range | 50-500mm |
3 | Spindle speed (C axis) | Max:0-20 r/minm |
4 | C axis motor | Mitsubishi JE AC servo motor (Max speed: 2000r/min; 2 KW) |
5 | Spindle load | Max:500kg |
6 | Manual chuck diameter | 630mm |
7 | Transverse axis (X axis) Speed | Max:0-52.5mm/s(3150mm/min) |
8 | X axis motor | Mitsubishi JE AC servo motor (Max speed: 3000r/min;0.75KW) |
9 | Up and down sliding table (Z axis) | 300mm/Electric |
10 | X axis motor and Z Axis | Mitsubishi JE AC servo motor (Max speed:3000r/min;0.4KW) |
11 | Front and rear manual slide (stroke) | 300mm/ Manual |
12 | Micro adjustment slide (stroke) | 100mm/ Manual |
13 | Oscillating device(stroke) | 100mm |
14 | Main controller | Siemens PLC |
15 | Touch screen | Siemens 7 inch |
17 | Electrical component brand | Schneider |
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