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Cnc 4 Axis Welding Robot KLTHG-4W-2500

CNC Welding Robot is a digital, similar to the 6 axis joint robot, can achieve four axis simultaneous linkage, and efficient implementation of various types of plane 2D and space 3D arc welding special CNC welding equipment. The main machine is welded by four axis vertical coordinate system. X, Y and Z are linear axes, and the R axis is the rotating shaft.
Machine Name Cnc 4 Axis Welding Robot
Model KLTHG-4W-2500
Welding Method CO2/MAG/MIG
Applicable to materials Carbon steel, stainless steel
Welding Power Supply Panasonic YD500FR2
Welding gun 500A water-cooled welding torch
Water cooling system WL-20
+86 18662025258
Online inquiry
Detail



4W-2500-案例2.jpgCNC 4-axis welding robot (KLTHG-4W-2500) - Application case

4W-2500案例1.jpg

1.Workpiece data:

products:Carbon steel and Stainless steel

2.Welding robot workstation workflow

(1) First, fix the product tobe welded on the platform of the rotary positioning machine. This can ensurethat the product can be repeatedly installed, prevent the workpiece from fallingduring the welding process, and avoid welding deformation in certain areas.

(2) Obtain the processingprogram required in robot welding control

(3) Press the start button ofthe positioner, and then the welding robot automatically performs position weldingof the workpiece on the platform.

(4) After welding, repeat theinstallation again.

(5) Repeat the above steps

3.Workpiece precision requirement:

(1)Thesurface of the work shall not affect the quality of welding oil, rust, moisture;

(2)Mustnot affect the positioning of burrs, etc.;

(3)Theclearance shall be no more than 1mm;

(4)Theconsistency error of the same weld group is less than 0.5m.

4.Component:

The workstation is mainly composed of CNC 4-axiswelding robot,Cnc controller, PanasonicYD-500FR2 welding power supply,carbon dioxide gas cylinder, external startbutton box.5.Numerical control welding robot workstationlayout:   

4W-2500-002.jpgPicture for reference only

1、CNC4 Axis Welding Robot(KLTHG-4W-2500);2、Weldingpower supply (Panasonic YD-500FR2);3、Cnccontroller ; 4、Wire feeder;5、Externalstart button box;6、Carbon dioxidegas cylinder;

1.CNC Welding Robot introduction (Repeatability ±0.1mm)

1.1 CNC Welding Robotis a digital, similar to the 6 axis joint robot, can achieve four axissimultaneous linkage, and efficient implementation of various types of plane 2Dand space 3D arc welding special CNC welding equipment. The main machine iswelded by four axis vertical coordinate system. X, Y and Z are linear axes, andthe C axis is the rotating shaft.

Maintechnical parameters:

1.1.1 Operation mode: As long as the robot moves the trajectoryby hand and saves each movement point, it can automatically record the weldingtrajectory, greatly saving programming time and making learning simple.

1.1.2 Control System: The dedicated motion control chiptechnology can achieve 4-9 axis linkage, combined with I/O modules and laserseam tracking devices to achieve complex action sequence requirements, and hashigh speed stability.

1.1.3 Execution part: Adopting AC absolute value servo motordigital communication to achieve high-precision, high-speed operation, and highstability.

1.1.4 Transmission part: Adopting high-precision ball screwand gear rack transmission to improve repeated positioning accuracy and servicelife, reduce machine tool noise, and achieve repeated positioning accuracywithin 0.1mm.

1.1.5 Installation method: Adopting a fixed floor typegreatly improves the flexibility of the machine.

4W-型号.jpg

Main Technical Parameters

Model

KLTHG-4W-1700

KLTHG-4W-2500

KLTHG-4W-3000

KLTHG-4W-4000

Effective stroke of X Axis

1700mm

2500mm

3000mm

4000mm

X-Axis Transmission

Precision helical gear rack

Effective stroke of Y Axis

800mm/1000mm/1200mm

Y-Axis Transmission

Precision ball screw

Effective stroke of Z Axis

450mm (Standard not   customizable)

Z-Axis Transmission

Precision helical gear rack

Effective stroke of C axis

0-400degree

Maximum operating speed

700mm/S or 42m/min

Repeatability positioning   accuracy

±0.1mm

Programming form

Teach mode and manual mode

XYZC Axis motor

Absolute AC servo motor

Drive parts

Taiwan TBI

Control system

4 Axis -6 Axis Linkage

Input/output

24 Inputs, 12 Outputs

Program storage

Memory 30M

Main input power

AC 220V 50HZ/60HZ

Welding method

CO2/MAG/MIG/TIG/SAW/Plasma/PTA/Laser Welding

Gas protection

100%CO2 or 80%Ar+20%CO2 or100%Ar

1.2.KLTW88 Robot Controller whichapply to welding industry. The controller includes welding art bag to reach thediversity requirements such as dot correction, arc welding, spot welding, andwelding bead tracking, and it supplies diversity welding machine’s integrationinterface for further.

宝元控制器-1.jpg

Itused 7-inch color LCD screen, touch screen 640 × 480 pixels. Using backlight,the LCD screen easier to see.Operating system using WINDOWS CE. The windowdisplay uses the drop-down menu, making the editing operation simple and easy.

•    Control up to 32 axes simultaneously (option).

•    Up to 6 programs can be executed simultaneously(option).

•    Built in human-machine function, touch screenoperation.

•    Edit the motion trajectory using GM code and useprogram syntax for process control.

•    Built in PLC function for real-time IO monitoringand logic real-time feedback.

•    Built in multiple communication protocols to quicklyintegrate peripheral devices.

•    Built in high-speed communication function,providing PC connectivity for production line integration.

KLTW88 Specification Table

Storage interface

SD card (1G)

Display

7 "TFT LCD touch   screen

operation panel

40 buttons

emergency stop

1

Communication line length

Standard configuration of   8 meters

Roller

Used in conjunction with   software features

USB

USB HOST(2.0)

EtherNET

10BASE-T/ 100BASE-TX

CIO

Expandable with KLTW88 serial   communication I/O cards, max: 128 input points/ 128 output points.

System Power

AC 220V 50/60Hz

I/O Power

DC 24V(above 4A)

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1.3 Our customers

数控客户.jpg


1.4Package

After the production isfinished for all the equipment, the seller should make suitable package for certainequipment parts and label the parts. Besides, the equipment package shall beintact during the loading, unloading and transportation.

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1.5. Digital inverterpulse MIG/MAG welding machine 350/500FR2

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