KLTHG-ZF500A
| Description | Model | Quantity | Unit value ($:USD) | Total Value ($:USD) |
1 | Longitudinal seam welder | AC 3P* 380V 50/60 HZ | 1set |
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The maximum effective welding length:500mm |
Clamping diameter range: Φ60mm-Φ500mm |
Clamping thickness:0.8mm-4mm |
Delta AC servo motor, linear module slide (linear guide and ball screw) |
Pneumatic drop device (travel 50mm) |
Controller: Delta PLC + Delta touch screen |
2 | TIG Welding Power System | AC 3*380V ,50 HZ |
Panasonic :YC-400TX(IGBT)，Contains cooling water tank |
Load rate:60%, Current range: 4-400A |
3 | TIG wire feeder | Model: SST-21 Diameter range: Φ0.8、Φ1.0，Φ1.2，Φ1.6mm |
4 | Special function | Welding swing and arc length tracking |
5 | Other devices | Wire guide agencies, welding guns three-dimensional adjustment device |
6 | Port fees | Container port costs | 1 set |
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FOB Shanghai Total(USD): |
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Quotation description: |
1, This offer is valid for 10 days from the date of quotation; |
2, Delivery cycle:30 working days after signing; delivery mode: Port of Shanghai or Tian jin ,China; |
3, Payment: full payment, delivery;The freight includes arrival at port; |
4, Payment method：T/T ,Prepay 40%, pay 60% within 5 days before delivery ; |
5, This price does not include overseas engineering installation services, such as installation services, the specific price in communication |
6, If you need CE and other certificate materials, please indicate. Costs need to be rechecked |
1,host equipment parameters and development instructions：
1.1 machine characteristics：
ZF-500A The main mechanical parts of the machine seat, the key fixture, mandrel, shaft bracket, walking car. And with the corresponding cross slide (arc length tracking control and welding swing), wire feeder, cable assembly, trachea, plumbing, Instrumentation and circulating pumps, etc., to complete the longitudinal seam welding.
1.2 Structural features:
1.2.1 Machine base
Base for the steel structure, with sufficient rigidity and strength, to meet the requirements of the whole machine, the foot can be fixed with anchor bolts on the foundation.
1.2.2 Key holder
The key holder is symmetrical two sets, which can exert pressure on both sides of the longitudinal seam respectively. The fixture is installed on the base, the clamping device of the key-type fixture is the compressed air leading to the airbag, the airbag is inflated and pressed to the lever mechanism, so that the maximum pressure at the pressure finger end is 30Kgf / cm (0.6Mpa) Adjustments are usually made at 7-30 Kgf / cm (unilateral). Pressure finger width of 75mm, made of copper alloy, can be positive and negative use on both sides to extend the service life. The fixture is mainly used for welding the outer seam of the cylinder, and can also be used for the inner seam welding of the large-diameter cylinder.
The operation of the clamping device is to control the clamping or release of the left and right pressure fingers respectively through the buttons on the wire-control button box.
Pressure finger width adjustment. If the workpiece plate thickness difference is small, generally do not need to adjust the width of the pressure finger, if the need for operation, adjust the rear plate support plate adjustment screw can change the width of the pressure finger to meet the different thickness of the welding process on the pressure finger Wide demand.
1.2.3, Mandrel
The mandrel is a hollow square body or a circle, with a copper pad (pad) on it, which is clamped and fixed together with the piano type pressure finger. Gasket on the back of the molding groove, the hole through the small holes to protect the gas. For special materials, molding tank can be installed brass, copper liner for ease of cooling. Adjustable vertical distance between the liner and the pressure finger on the mandrel, the size of which can be adjusted according to the thickness of the weldment, the adjustable range is 30mm.
Remarks: The copper pad has a back gas (argon protection) and a copper pad with a water cooling tube device.
1.2.4, Bracket
Bracket mounted on the end of the clamp body is a device that connects the key holder and the spindle. The structure of the frame shape, through the lower end of the mandrel bolt adjustment, the mandrel and the pressure finger spacing in the horizontal axis parallel. In welding, the bracket turned upside down, the weldment was loaded, the bracket turned down and locked. Only lock the mandrel under the bracket.
1.2.5, Beams, trolley
The fixed beam is clamped on the left side and the beam is on the side, there is a linear module slide. The top rack is mounted and the cart moves on a linear slide. The motor is operated by a servo motor and then a ball screw to realize linear motion of the cart. The maximum travel limit is controlled by the travel switch. Mechanical stoppers are installed at both ends of the rails to ensure that the cart does not slide out of the rails.
1.2.6, Gas system
Compressed air system installed in the base cavity, by the filter (2 groups, respectively), pressure relief valve. Pressure gauge and solenoid valve and other components. In normal use, the pressure regulator valve adjusted to 0.3 ~ 0.6Mpa, when using a small mandrel welding, the lower pressure should be used.
Technical Data Sheet
1 | The maximum effective welding length： | 500mm |
2 | Clamping diameter range (outside welding) | Φ60mm-Φ500mm |
3 | Clamping thickness: | 0.8mm-4mm |
4 | Air pressure range | 0.4-0.6 Mpa |
5 | Controller | Delta PLC+ Delta touch screen |
6 | Walking car speed | 100~1000mm/min |
2 ,Weldment renderings
3 ，Integrated welding power system
The welding system consists of Panasonic TIG welding power supply, Delta PLC integrated control device, cooling water tank and other components.
Introduction of Panasonic TIG Welder YC-400TX3
Please click to view
5 ，WP-27 TIG automatic welding torch
In the automatic TIG welding process, the welding torch is an indispensable part of the whole welding process.
Duty cycle: 60% 500A, 100% 400A
For tungsten: 1.6 / 2.4 / 3.2 / 4.0 / 4.8MM
Tungsten length: 150mm
Tungsten material: cerium tungsten or thorium tungsten
Shunt structure: multi-layer mesh structure of different densities.
Nozzle specifications: 10/12 number
6 ，TIG torch drag
The drag cover and supporting the use of TIG torch, suitable for welding stainless steel, titanium and other materials, has the following
characteristics:
Compact structure, beautiful appearance
Good protection effect
The overall use of aluminum processing, and overall welding torch.
7 ，SST-21 wire feeder
The wire feeder is driven by a DC motor and is decelerated by a miniature speed reducer. The gear on the output shaft meshes with the gear of the wire feeder on both sides.
8 ，X / Y / Z wire guide
The device is to support the wire, the wire according to the introduction of a given angle, the position of the wire can be adjusted through the handle triaxial to achieve the best angle welding wire feeding into the melting pool function kit, TIG and PAW welding process is an important Parts.
9 ，X / Y electric slide(With arc length tracking and welding swing function)
This component is an important part of automatic welding. It can be used to control the height of the arc (arc length control in TIG / plasma state) and the swing control of the welding torch in combination with the power supply and the controller.
Technical Parameters
Arc length tracking trip：40mm | Swing function travel()：0～40mm |
Arc length tracking response speed：0～700mm/min | Swing speed：0～1800mm/min |
Arc length tracking voltage:TIG 7～25V plasma 10～35V | Swing stay time：0～9.9S |
Swing form: 之 |
10 Cable assembly
Cable installed in the tank chain, with the operation of the welding car and coordinated movement, wiring beautiful, stable, can well protect the cable and extend cable life.
11 Smart controller
The controller is to complete the multi-task vertical ring seam welding the entire process of the central system. Stable and reliable PLC programmable control technology platform.
In the actual production of welding process, in order to complete the complex welding tasks of different products, the relevant welding parameters and motion parameters should be matched and implemented by the centralized controller.
The controller uses multi-module centralized control, through the programming of the welding parameters and motion parameters for coordinated communication. The controller is easy to program, intuitive interface, easy maintenance, anti-interference ability and other characteristics, taking into account the plant network voltage may be greater fluctuations at any time, so the system controller using a larger engineering control cabinet, cabinet layout ventilation , Dustproof, heat dissipation, anti-interference and other functions can achieve stable work, at the same time easy to monitor and maintain.
Control cabinet input voltage 380V or 220V 50Hz ± 10%, more than this range is recommended to increase the power supply.
Controller within the trough reasonable installation of functional modules and switching components.
A fan is installed on the top of the control box to effectively dissipate heat inside the enclosure. There are dustproof partitions on the edge of the box, which can effectively isolate the dust on the work site and prevent the dust from entering the control box and depositing on the components, thus causing the device to malfunction.
Basic control functions: welding torch or workpiece movement welding speed adjustment and display (for the suspension operation box and mobile operation box)
Welding current voltage display (for mobile or suspended operation box)
Welding start and stop control
Torch arc length and swing control (for TIG / PAW welding process)
Wire feed motion control (for TIG / PAW welding process)
Torch or workpiece position movement jogging control
Welding / simulation function
Multi-layer multi-pass welding control
Other tasks of control (such as TV monitors, plasma flow control, etc.)
Parameter programming and storage, can store 20 groups of parameters, each group of parameters can be divided into 10 intervals.
Program lock function
