KLTW1900DZH9( Quotation)
| Description | Model | Quantity |
|
1 | 6 Axis welding Robot 
| Model：KLTW1900 AC220 V ,50/60HZ R=1898mm，Load=6kg Control cabinet: TRC3C-B06 Anti-collision welding torch: APG35Y Cable Line: Standard configuration | 1 set |
|
2 | MIG/MAG/CO2 Welding Power
| Model: Panasonic YD-350GL5 Load rate: 60% ;MIG/MAG/CO2; Robot special wire feeder | 1 set |
|
3 | Welding gun clearing station
| Clean up the torch, fuel injection, cut the wire （3 in 1） Chinese brand | 1 set |
|
4 | Horizontal servo rotary positioner 
| Load≤500kg, Linked with the robot, Square platform size is 1600mm * 1600mm； Precision RV reducer, External start button box, does not include fixtures | 1 set |
|
External axis servo motor | Add 7 axis (Horizontal rotation axis); | 1 set |
|
Robot extension cable | Robot extension cable (8m); And extension of external axis servo motor cable | 1 set |
|
5 | Servo ring seam welding positioner 
| Load≤250kg, Linked with the robot, Effective welding length≤1500mm Diameter range: 0-450mm; Contains Φ300mm manual chuck; External start button box; does not include fixtures | 1 set |
|
External axis servo motor | Add 8 and 9 axis (Rotation axis); | 2 set |
|
Robot extension cable | Robot extension cable (8m); And extension of external axis servo motor cable | 2 set |
|
6 | Conductive tip
| Φ=0.8mm or Φ=1.0mm or Φ=1.2mm 1 row = 10 pieces | 10 row |
|
7 | Welding torch cover
| 350A Air-cooled welding torch ; 1 row = 5 pieces | 10 row |
|
8 | Port fees | Container port costs | 1 set |
|
Total(USD): |
1 | Protective peripheral parts 
| Includes: protective fence, external start button | 1 set |
|
Custom machine requirements
1. Workpiece data
Carbon steel products：
2. Welding robot workstation workflow
(1) First, the product to be welded is fixed on the platform of the turning position machine, and then fixed with a special fixing fixture (the specific fixture is designed and manufactured by the customer). This ensures that the product can be repeatedly installed, prevents the workpiece from falling during the welding process, and avoids welding deformation in some areas.
(2) Obtaining required processing programs in robot welding control
(3) Press the start button of the positioner, and then the welding robot automatically performs the position welding required for the workpiece on the platform.
(4) After welding, the operator manually places the product on the platform. Repeat the installation again.
(5) Repeat the above steps
3. Workpiece precision requirement：
（1）The surface of the work shall not affect the quality of welding oil, rust, moisture；
（2）Must not affect the positioning of burrs, etc.；
（3）The clearance shall be no more than 1mm；
（4）The consistency error of the same weld group is less than 0.5m。
4. Applications
1. Component：
The workstation is mainly composed of 6-axis welding robot, robot controller, Horizontal rotary welding positioner, Servo ring seam welding positioner， Panasonic YD-350GL5 welding power supply, welding gun cleaning station, protective fence, carbon dioxide gas cylinder, external start button box and grating protection.
2. Numerical control welding robot workstation layout: (picture for reference only)
1、6 Axis Welding Robot（KLTW1900）
2、Welding power supply (Panasonic YD-350GL5)
3、Robot control cabinet and teach pendant（TRC3C-B06）
4、Horizontal rotary welding positioner
5、Welding gun cleaning station
6、External start button box
7、Protective fence
8、Carbon dioxide gas cylinder
9、Servo ring seam welding positioner
