Add 8 and 9 axis (Flipping positioner);Absolute encoder
2 set
Robot extension cable
Robot extension cable; And extension of external axis servo motor cable
2 set
2
MIG/MAG/CO2 Welding Power
Model: Panasonic YD-500GL5
Load rate: 60% ;MIG/MAG/CO2;Robot special wire feeder
1set
3
Welding gun clearing station
Clean up the torch, fuel injection, cut the wire
(3 in 1) Chinese brand
1set
4
Cooling water tank
Model:WL-20L
1 set
5
Servo head and tail positioner
Load≤500kg, Linked with the robot,
Platform size 3200 * 1700mm,, Precision RV reducer,External start button box,does not include fixtures
2 set
6
Walking track
Effective length (5000mm),Total length:7200mm
1 set
7
Conductive tip
Φ=1.0mm/Φ=1.2mm,
1 row = 10 pieces
10 row
8
Welding torch cover
500A air-cooled welding torch ;
1 row = 5 pieces
10 row
Custom machine requirements
1.Workpiece data
Carbon steel products:
2.Welding robot workstation workflow
(1) First, fix the product to be welded on theplatform of the A station, and then fix it with a special fixing fixture (thespecific fixture is designed and manufactured by the customer). This ensuresreproducible installation of the product, prevents the workpiece from fallingoff during the welding process and avoids welding distortion in certain areas.
(2) Obtain the required machining program in therobot welding control
(3) Press the start button of the A stationpositioner, and then the welding robot automatically performs the positionwelding required for the A station workpiece. At this point, the operator caninstall the product on the platform of the B station, the installation is completed,and then press the start button of the robot B station.
(4) After waiting for the welding of station A, therobot will automatically carry out the welding of the B station product (in theprevious step, the operator retained the start button of the B station), atthis time the operator manually removed the product of the A station. Repeatthe installation again.
(5) Repeat the above steps
3.Workpiece precision requirement:
(1)The surface of the workshall not affect the quality of welding oil, rust, moisture;
(2)Must not affect thepositioning of burrs, etc.;
(3)The clearance shall beno more than 1mm;
(4)The consistency error ofthe same weld group is less than 0.5m。