KLTHFH-****AM2-YD500FT3 (List)

1.Workpiece data:

products：Carbon steel and Stainless steel Tank

2.Welding robot workstation workflow

(1)Firstly, fix the product to be welded onto the support bracket on the rotary positioner (equipped with a dedicated mold for the end cover). Move the airvalve on the tailstock to tighten the product, ensuring that the product can berepeatedly installed, preventing the workpiece from falling during the weldingprocess, and avoiding welding deformation in certain areas;

(2)Retrieve the required running program from the CNC controller;

(3) Press the start button of the positioner, and after the welding gun automatically drops, perform full position circumferential welding of the product on the workpiece;

(4) After welding is completed, repeat the installation again;

(5) Repeat the above steps.

3. Workpiece precisionrequirement：

（1）The surface of the work shall not affect the quality of welding oil, rust, moisture；

（2）Must not affect the positioning of burrs, etc.；

（3）The clearance shall be no more than 1mm；

（4）The consistency error of the same weld group is lessthan 0.5m。

4.Component：

The workstation is mainly composed of CNC ring seam welding machine , Panasonic YD-500FT3 welding power supply,Water tank flange mould, external start button box,.

5.CNC ring seam welding machine layout:

1、CNC ring seam welding machine (KLTHFH-****AM2);2、Welding power supply (Panasonic YD-500FT3);3、Control system and buttons; 4、Water tank flange mold ;5、Pneumatic tailstock;6、Cooling water tank; 7、Welding torch; 8、Support bracket;

1.Introduction to CNC Ring Seam Welding Machine

KLTHFH CNC ring seam automatic welding machine is a kindof automatic welding equipment for ring seam. It can be equipped with a TIG welding power source (filled or unfilled), CO2/MAG/MIG welding power supply,plasma welding power supply, etc. Main technical parameters:

The machine is mainly composed of amachine bed, a rotating spindle box, a beam, a pneumatic tailstock, a welding torch pneumatic lifting mechanism, a welding gun adjusting mechanism and a CNC automatic welding controller. Other optional devices include welding gunswinging device, TIG arc voltage heightening device (TIG arc length tracking),multi-layer multi-channel welding device, and contact welding seam tracking device.

The machine adopts a combined structure,which is convenient for assembly and disassembly. Therefore, the machine can beused for automatic welding of all kinds of ring welds with a suitable weldingpower source.

This equipment is mainly used for highquality circumferential seam welding of workpieces of different materials,sizes and shapes. Welded joints have different shapes, including butt welds,lap welds, lock bottom welds, etc., similar to workpieces such as gascylinders, fire hoses, drive shafts, shock absorbers, mufflers, pipe flanges, engineeringcylinders, water tanks, fuel tanks. Such as automatic loop seam welding.

Our CNC ring seam welding machines canbe installed with more than two welding torches according to the customer's needs and welded at the same time.

1.1   How to classify CNC ring seam welding machine

1.2

KLTHFH-1000/1500/2000/2500/3000(A/B)(M/T/L)

1) KLT: Our Company Name (KELITE WELD); 2) HFH: CNC Ring Seam Welding Machine ;3) 1000/2000/3000:Welding Effective Length: 1000mm or 2000mm etc.;4) A: Standard type;5) B: Non standard customized type; 6) M: CO2/MAG/MIG Welding Power; 7) T: AC or DC TIG Welding Power; 8) L: Laser Welding Power.

1.2Introduction to CNC controller

1.2.1Explanation of buttons

Powerlight:The powerswitch of the machine.

Emergency stop :Press the emergency stop button to stop the spindle, close the welding, andrestore the pneumatic system!   

Welding switch ON/OFF: The controller can automatically turn off and on duringoperation.

Weldingtorch UP/Down: Control welding gun 1 or 2 pneumatic lifting slide.   

Start UP: Automatic operation starts.

1.2.2Controller Description

AutoRun:press this automatically operate programs opened last time.

JOG:Press it to enter manual mode, which canmanually control the selection of the spindle box, and so on.

PROG: Program editing screen, opening program, etc.

PAR:The parameter settings of the machine can be set without the need for users tooperate after the machine leaves the factory.

ESC:Return/Exit button

1.2.3How to automatically run a program:

Press 'AUTO ' on the controller,Turn on theknob of the welding switch and then press the start button.

If only testing and not welding: Please rotate the welding switch to OFF.

2.Package

After the production is finished for all the equipment, the seller should make suitable package for certain equipment parts and label the parts. Besides, the equipment package shall beintact during the loading, unloading and transportation.