- PRODUCTSHot selling modelsCnc 4 Axis Welding RobotKLTHG-4W-2500Kawasaki Welidng RobotBA006LPanasonic Welding PowerYD-350/500GL5YD-350/500FR2Welding Robot WorkstationKLTBA006N-HFZ2500
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1.Workpiece data
Welding products：H-shaped steel or box girder
2.Welding robot workstation workflow
(1) First, fix the product to be welded on the platform, and then fix itwith a special fixing fixture (the special fixture is designed and manufacturedby the customer). This ensures the repeatable installation of the product,prevents the workpiece from falling off during the welding process, and avoidswelding deformation in certain areas.
(2) Obtain the required processing program in the robot welding control
(3) Press the start button in the positioner, and the welding robotautomatically performs the positioning welding required by the work position.
(4) After the welding of the station is completed, the operator manuallyremoves the product on the platform. Repeat the installation again.
(5) Repeat the above steps
3. Workpieceprecision requirement：
（1）Thesurface of the work shall not affect the quality of welding oil, rust, moisture；
（2）Mustnot affect the positioning of burrs, etc.；
（3）Theclearance shall be no more than 1mm；
（4）The consistency error of the same weld group is lessthan 0.5m。
4.Component：
The workstation is mainlycomposed of 6-axis welding robot, robot controller, Robot servo walking track,Robot 3D Vision Intelligent Welding System, Panasonic YD-500GL5 welding power supply, welding guncleaning station, carbon dioxide gas cylinder, external start button box.
KLTBA006LXZ7(15m)-3D-Panasonic YD500GL5 (List)
Description | Model | Quantity | |
1 | 6 Axis Welding Robot | Model：Kawasaki-BA006L R=2036mm，Load=6kg | 1set |
Teach pendant | Color LCD with touch-panel; Emergency Stop SW, Teach Lock SW and Enable SW; Cable Line: Standard configuration(10m) | ||
Controller | Model:E01; Input Power:AC200-AC220V±10%、50/60Hz、3 phases Controlled axes:Std. 7 axes (Max 9 axes); Memory capacity:8MB; I/O signals:GPIO board (Input 32/Output 32); Dimensions:W550×D580×H278mm,40Kg | ||
Transformer | AC 3*380V is converted to AC 3*220V | ||
2 | External axis servo motor | Add 7 Axis 2 KW (For walking track) | 1 set |
3 | Robot extension cable | Robot extension cable (5 m);And extension of external axis servo motor cable | 1 set |
4 | Tracer P1 3D camera | 1. Call Tekla software to automatically identify welds and export data packages, 2. Automatically generate robot programs for photographing and welding, 3. Use Tracer Studio to read the corresponding built data package, 4. Automatically upload the robot program to the robot controller, 5. Run the robot program to complete photographing, seam locating and automatic welding. | 1 set |
TracerStudio welding software | |||
TracerCalibration calibration software | |||
IPC | |||
5 | Welding Power | Model: Panasonic YD-500GL5 Load rate: 60%; Pulse MIG/ Pulse MAG/CO2 Contain: Wire feeder, Control cable | 1set |
Wire Feeder | Panasonic 6-axis robot dedicated wire feeder;Panasonic extension cable (5m) | ||
Communication interface device | EtherNET/IP communication protocol | ||
6 | welding torch | KLT-602W； special welding gun for Carbon steel, stainless steel welding;Water-cooled welding torch | 1set |
7 | Cooling water tank | Model:WL-20L | 1set |
8 | Welding gun clearing station | Clean up the torch, fuel injection, cut the wire （3 in 1）Chinese brand | 1set |
9 | Wire feeding accessories | Wire feeding tray bracket and wire feeding tube | 1set |
10 | Peripheral buttons | one external button box and communication cable 15m; Made by KELITEWELD | 1set |
11 | Control cabinet bracket | Made by KELITEWELD | 1set |
12 | Walking track | Effective length 15000 mm ; (Can be customized according to needs) Made by KELITEWELD | 1set |
13 | Electrical cable | Power cord, welding power ground cord, external conversion box, trachea, etc. | 1 set |
14 | Conductive tip | Φ=1.0mm/Φ=1.2mm, | 100 Pieces |
15 | Welding torch cover | 500A welding torch ; | 20Pieces |
16 | Contact tip connecting rod | 500A welding torch ; | 20 Pieces |
17 | Insulation sleeve | 500A welding torch ; | 10 Pieces |
Picture forreference only
1、6 Axis Welding Robot（BA006L）;2、Weldingpower supply (Panasonic YD-500GL5);3、Robotcontrol cabinet and teach pendant(E01);4、Robotservo walking track; 5、Robot 3D Vision Intelligent WeldingSystem; 6、Welding gun cleaning station;7、Externalstart button box;8、Carbon dioxide gas cylinder; 9、Transformer;
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