1.Technical introduction(4 in1)
After laser marking,laser cutting etc. laser processing application, Hand-held laser welding is the most promising laser application. Compared with automatic laser welding,hand-held laser welding machine is more flexible. It can weld variety ofmaterials, with beautiful and consistent shape, supports fillet welding,vertical welding, tailor welding and stitch welding. Compared with traditionalwelding methods, the welding efficiency is increased by 5-10 times. Welding thickness 0.5~10mm,Widely used in the metal welding industry.
1.1 Main features:
1.Easy for operation, no need well trained workers,2.Only anti-laser glasses,3.Clear&smooth Weld seam,4.Portable machine,5.10m of fiber wire length,6.Auto weld wire feeder,7.Suitable for multi welding process,8.Inner Water Chiller.
What is the upgrade of 4 in 1 over 3 in 1?
Sometimes the surface after welding will turn black, and it needs to be cleaned again after welding. But you need to restart the system.Now that the version has been upgraded, you can directly select the mode of cleaning the weld without shutting down and restarting!
1.2 COMPARATIVE ANALYSIS OF WELDING
1.3 Integrated design, laser generator, water-cooling chiller and control parts are integrated together, which covers much smaller area and has low requirements on the site. With moveable pulley, can be adjusted the position at any time according to the site requirements, which ismuch convenient and flexible.
1.4 Continuous laser mode, the weld gap is very smoothand tight; small welding heat affected zone, small yellowing and black area onboth sides of the weld gap, small deformation of the workpiece, small stackheight on the weld surface, no need to carry out secondary grinding treatment,reduce labor and time costs.
2.Machinecomponents
The 4 in 1 laser welding cleaning cutting machine can not only clean the metal surface contaminants, but also weld and cut various metal materials. Itis a multi-functional laser equipment. And it has three modes of welding cleaning and cutting, which can be flexibly switched.
This machine adopts fiber laser to make welding/cutting/cleaning with four-in-one welding head. 4 in 1 welding head integrates the four functions in one system. The system can make switchfreely according to different application scenarios, providing diversified solutions for users' different application requirements. It's suitable for awelding base, cleaning required and simple cutting.
According to laser welding heads,they can be divided into laser welding, laser cutting, laser cleaning, and laser weld cleaning lamps.
Model | LW1500 | LW2000 | LW3000 |
Laser Power | 1500W | 2000W | 3000W |
SS(1m/min) | 2mm | 4mm | 6mm |
MS(1m/min) | 2mm | 4mm | 6mm |
AL(1m/min)) | 1mm | 2mm | 4mm |
Welding Wire | Ø0.8-1.6mm | Ø0.8-2.0mm | Ø0.8-2.0mm |
Total consumption | ≦6KW | ≦8KW | ≦12KW |
Cooling | Inner Water Chiller | Inner Water Chiller | Inner Water Chiller |
Voltage requirement | 220V | 220V | 380V |
Auxiliary gas | N2/Argon | N2/Argon | N2/Argon |
Dimension(mm) | 1.35*0.6*1.1m | 1.35*0.6*1.1m | 1.35*0.6*1.1m |
Net Weight | ≈100KG | ≈120KG | ≈150KG |
3.Working Principle-The laser generated by the laser source is transported to the welding head, then is collected and reflected by a reflector and focused by the focusing lens to reach the nozzle and finally fired to the material.
3.2Laser Head- Handheld light Laser Welding head, only with 700g weight, which makes operator work more longer time perday. There have double protective lens, and the Temperature Sensor inside thelaser head, which give the biggest protection.
3.5 Controller panel-Touch screen makes you change the parameters quickly when wearing gloves. Multiple sets of parameters can besaved, and there is no need to adjust again for multiple welding in the future after one test.
3.6 Wire feeder-Standard automatic wire feeding system and dual motors. The forward and reverse and the speed of wire feeding can be adjusted through the control panel.
3.7Builtin intelligent Dual Temperature Laser Chiller-Intelligent temperature control, Dust and condensation prevention Rapid cooling, Improve equipment life.
3.8 Nozzle and Lens-Customized special nozzle for meet different work. Help use get the better welding effect. Whole machine very easy to learn, one person only need 10 minutes to become the skilled worker.Free gift for nozzles and lens.
3.9 Safety Clip-There have the red safety clip on the side of the laser head.The operator must fix the clip on the metal materials, then the machine could normal working. This is the protection for the operator, which give the moresafe working environment.
4. Laser welding method
5. Method for replacing laser lenses
6. Welding materials that can be welded
7. Applications Industry and Samples
8.Package
After the production is finished for all the equipment, the seller should make suitable package for certain equipment partsand label the parts. Besides, the equipment package shall be intact during theloading, unloading and transportation.