Cnc 4 Axis Welding Robot KLTHG-4W-3000

CNC 4-axis welding robot (KLTHG-4W-3000) - Application case

1.Workpiece data:

products：Carbon steel and Stainless steel

(1) First, fix the product tobe welded on the platform of the rotary positioning machine. This can ensurethat the product can be repeatedly installed, prevent the workpiece from fallingduring the welding process, and avoid welding deformation in certain areas.

(2) Obtain the processingprogram required in robot welding control

(3) Press the start button ofthe positioner, and then the welding robot automatically performs position weldingof the workpiece on the platform.

(4) After welding, repeat theinstallation again.

(5) Repeat the above steps

3.Workpiece precision requirement：

（1）Thesurface of the work shall not affect the quality of welding oil, rust, moisture；

（2）Mustnot affect the positioning of burrs, etc.；

（3）Theclearance shall be no more than 1mm；

（4）Theconsistency error of the same weld group is less than 0.5m.

4.Component：

Picture for reference only

1、CNC4 Axis Welding Robot(KLTHG-4W-3000);2、Weldingpower supply (Panasonic YD-500FR2);3、Cnccontroller ; 4、Wire feeder;5、Externalstart button box;6、Carbon dioxidegas cylinder;

1.CNC Welding Robot introduction (Repeatability ±0.1mm)

1.1 CNC Welding Robotis a digital, similar to the 6 axis joint robot, can achieve four axissimultaneous linkage, and efficient implementation of various types of plane 2Dand space 3D arc welding special CNC welding equipment. The main machine iswelded by four axis vertical coordinate system. X, Y and Z are linear axes, andthe C axis is the rotating shaft.

Maintechnical parameters:

1.1.1 Operation mode: As long as the robot moves the trajectoryby hand and saves each movement point, it can automatically record the weldingtrajectory, greatly saving programming time and making learning simple.

1.1.2 Control System: The dedicated motion control chiptechnology can achieve 4-9 axis linkage, combined with I/O modules and laserseam tracking devices to achieve complex action sequence requirements, and hashigh speed stability.

1.1.3 Execution part: Adopting AC absolute value servo motordigital communication to achieve high-precision, high-speed operation, and highstability.

1.1.4 Transmission part: Adopting high-precision ball screwand gear rack transmission to improve repeated positioning accuracy and servicelife, reduce machine tool noise, and achieve repeated positioning accuracywithin 0.1mm.

1.1.5 Installation method: Adopting a fixed floor typegreatly improves the flexibility of the machine.

1.2.KLTW88 Robot Controller whichapply to welding industry. The controller includes welding art bag to reach thediversity requirements such as dot correction, arc welding, spot welding, andwelding bead tracking, and it supplies diversity welding machine’s integrationinterface for further.

Itused 7-inch color LCD screen, touch screen 640 × 480 pixels. Using backlight,the LCD screen easier to see.Operating system using WINDOWS CE. The windowdisplay uses the drop-down menu, making the editing operation simple and easy.

•    Control up to 32 axes simultaneously (option).

•    Up to 6 programs can be executed simultaneously(option).

•    Built in human-machine function, touch screenoperation.

•    Edit the motion trajectory using GM code and useprogram syntax for process control.

•    Built in PLC function for real-time IO monitoringand logic real-time feedback.

•    Built in multiple communication protocols to quicklyintegrate peripheral devices.

•    Built in high-speed communication function,providing PC connectivity for production line integration.

KLTW88 Specification Table

1.3 Our customers.

1.4Package

After the production isfinished for all the equipment, the seller should make suitable package for certainequipment parts and label the parts. Besides, the equipment package shall beintact during the loading, unloading and transportation.

1.5. Digital inverterpulse MIG/MAG welding machine 350/500FR2

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