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Products：Carbon steel and Stainless steel Water heater tank/water tank/pneumatic tank/solar tank/fire extinguisher tank/gas tank/air compressor tank, etc.
(1) First,fix the product to be welded on the platform of the rotary positioning machine.This canensure that the product can be repeatedly installed, prevent the workpiece from falling during the welding process, and avoid welding deformation in certain areas.
(2) Obtain the processing program required in robot welding control.
(3) Press the start button of the positioner, and then the welding robot automatically performs position welding of the workpiece on the platform.
(4) After welding, repeat the installation again.
(5) Repeat the above steps.
3. Workpiece precisionrequirement：
（1）The surface of the work shall not affect the quality of welding oil, rust, moisture；
（2）Must not affect the positioning of burrs, etc.；
（3）Theclearance shall be no more than 1mm；
（4）The consistency error of the same weld group is less than 0.5m。
KLTHG-5WC-1700/2500/3000/4000-Tank(List)
Description | Model | Quantity | |
1 | CNC 5 Axis Welding Robot | AC 220 V ,50/60HZ X axis travel: 1700/2500/3000/4000 mm, (Customizable according to customer needs) Y axis travel:800mm Z axis travel: 500mm; C axis travel: 0-400 degrees Absolute encoder servo motor (Chinese brand) CNC 5-axis Linkage touch screen controller TBI wire rod and guide rail | 1set |
External axis servo motor | Add 5 Axis Positioner (5WC);Absolute servo motor | 1 set | |
Robot extension cable | Robot extension cable (8m); And extension of external axis servo motor cable | 1 set | |
2 | Welding Power Supply | YD500FT3 (CO2/Pulse MAG/ Pulse MIG) （Panasonic） AC 3*380V ,50/60 HZ，Load rate100% Main welding materials: carbon steel, stainless steel; | 1set |
3 | Servo ring seam welding positioner | Load≤500kg, Linked with the robot; Center height: 450mm, Maximum diameter 500mm, Effective length 1500/2500/3000/4000 mm (Customizable according to customer needs) Precision RV reducer,External start button box | 1 set |
4 | Water tank flange mold | Customized according to a customer's diameter model, Including active and driven heads | 1 set |
5 | Welding torch | 500A, water-cooled welding torch | 1set |
6 | Cooling water tank | Model: WL-20L | 1 set |
7 | Conductive tip | Φ=1.0mm/Φ=1.2mm,1 row = 10 pieces | 10 rows |
8 | Welding torch cover | 500A Water -cooled welding torch ;1 row = 5 pieces | 10 rows |
4.Component：
The workstation is mainly composed of CNC 5-axis welding robot, Servo ring seam welding positioner, Panasonic YD-500FT3 welding power supply, carbon dioxide gas cylinder, external start button box.
5.Numerical control welding robot workstationlayout:
Picturefor reference only
1、CNC 5 Axis Welding Robot(KLTHG-5WC-2500);2、Welding power supply (Panasonic YD-500FT3);3、Servo ring seam welding positioner ; 4、Pneumatic tailstock ;5、External start button box;6、Carbon dioxide gas cylinder; 7、support bracket;
Model | KLTHG-5WC-1700 | KLTHG-5WC-2500 | KLTHG-5WC-3000 | KLTHG-5WC-4000 | |
Effective stroke of X Axis | 1700mm | 2500mm | 3000mm | 4000mm | |
X-Axis Transmission | Precision helical gear rack | ||||
Y-Axis Transmission | Precision ball screw - Effective stroke 800mm | ||||
Z-Axis Transmission | Precision helical gear rack - Effective stroke 450mm | ||||
Effective stroke of C axis | 0-400degree | ||||
Maximum operating speed | 700mm/S or 42m/min | ||||
Repeatability positioning accuracy | ±0.1mm | ||||
Maximum length of U Axis | 1500mm | 2500mm | 3000mm | 4000mm | |
Maximum diameter of U Axis | Φ500mm | ||||
Maximum Load of U Axis | 500kg | ||||
Water tank flange mold | 2 sets | ||||
Programming form | Teach mode and manual mode | ||||
X、Y、Z、C、U Axis motor | Absolute AC servo motor | ||||
Drive parts | Taiwan TBI | ||||
Control system | CNC 5 Axis Linkage | ||||
Input/output | 24 Inputs, 12 Outputs | ||||
Program storage | Memory 1GB | ||||
Main input power | AC 220V 50HZ/60HZ | ||||
Welding method | CO2/MAG/MIG/TIG/SAW/Plasma/PTA/Laser Welding | ||||
Gas protection | 100%CO2 or 80%Ar+20%CO2 or100%Ar | ||||
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