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KLTHFH-4×3000M-YD500FR2 (List)
Description | Model | Quantity | |
1 | Pipe-flange automatic ring seam welder | 3P*AC380 V ,50/60 HZ 0.75kw AC variable frequency speed control motor, high torque hard helical gearbox, Manually rotating the compression assembly, Manual 3 Axis torch adjustment device; Welding torch, pneumatically lowered, Load:3000kg; Maximum clamping diameter: Φ500mm | 1set |
Longest support pipe: 3000mm； | |||
Pneumatic propulsion, the machine head with flange end mechanical spring tracking device; including manual 3-Axis welding gun adjustment mechanism, the welding torch pneumatic rise and fall. | |||
Rotary console, touch screen + PLC controller, Frequency control, motor is equipped with encoder; Schneider Electric | |||
2 | Welding Power Supply | YD500FR2 (CO2/MAG/ MIG)（Panasonic） AC 3*380V ,50/60 HZ，Load rate100% Main welding materials: carbon steel, stainless steel; Cable 5m | 4 sets |
3 | Welding torch | 500A, water-cooled welding torch | 4 sets |
4 | Cooling water tank | Model: WL-20L | 4 sets |
5 | Electrical cable | Power cord, welding power ground cord, external conversion box, trachea, etc. | 1 set |
6 | Conductive tip | Φ=1.0mm/Φ=1.2mm, 1 row = 10 pieces | 10 rows |
7 | Welding torch cover | 500A welding torch ;1 row = 5 pieces | 10 rows |
1. Component：
Pipe flange automatic circumferential welding machine KLTHFH-4×3000M is mainly composed of press mounted power roller frame, non power roller frame, base, left welding joint, right welding joint, control system, Panasonic YD500FR2 (MIG/MAG/CO2) welding power supply, welding gun swing device, cooling water tank, carbon dioxide cylinder, etc.
The main technical parameters
Model | KLTHFH-4×3000M | |
1 | Maximum length of pipeline | ≤3000mm Customizable |
2 | Product diameter range | 50-500mm |
3 | Roller seat | Max:0-10 r/min 0.75kw AC variable frequency speed control motor |
4 | Spindle load | Max:3000kg |
5 | Main controller | DELTA PLC |
6 | Touch screen | DELTA 7 inch |
7 | Frequency Converter | DELTA |
8 | Electrical component brand | Schneider |
1、Press mounted power roller frame;2、unpowered roller frame;3、base;4、left welding joint;5、right welding joint;6、control system;7、welding power supply;8、welding gun swing device;9、cooling water tank
2.Detailed description of the machine：
2.1 Press-fit power roller frame：
It is mainly composed of active roller, manual pressing roller, roller power and bracket welding.
2.2 The manual pressing roller is a driven roller, and the adjusting hand wheel keeps the roller pressed against the workpiece, and the rotating shaft is provided with upper and lower copper conductive rings. The copper conductive ring is a wearing part. The conductive ring should be regularly inspected for serious wear. If the wear is serious, it should be replaced in time. The output negative cable of the welding power supply is connected here.
2.3 The head uses a 3 Axis manual adjustment mechanism for the position adjustment of the torch. In the automatic welding state, the welding gun is pushed up and down by the cylinder.
2.4 Left welding head
The left and right welding heads are respectively composed of a mounting base or a movable base, a push-pressing cylinder device, a flange guiding spring mechanical tracking device, and a 3 Axis welding gun adjusting mechanism.
1. mounting base; 2. movable base; 3. push-pressing cylinder device;4. flange guiding spring mechanical tracking device;5. 3 Axis welding gun adjusting mechanism; 6. Welding torch swinging device
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