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CNC 5 Axis Welding Robot for aluminum alloy square/round fuel tanks KLTHG-5WC

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Machine Name CNC 5 Axis Welding Robot
Model KLTHG-5WC-1700/2500/3000/4000
Welding Method CO2/Pulse MAG/Pulse MIG/Double pulse MIG
Applicable to materials Carbon steel, stainless steel, aluminum alloy, copper, galvanized sheet, etc
Welding Power Supply OTC-WB-P400
Welding gun 500A water-cooled welding torch
Water cooling system WL-20
+86 18662025258
Online inquiry
Detail





1. Workpiece data:

products：Aluminum fuel tank

5WC-铝油箱5.jpg

2. Welding robot workstation workflow

(1) First, fix the product to be welded on the platform of the rotary positioning machine. This can ensure that the product can be repeatedly installed, prevent the workpiece from falling during the welding process, and avoid welding deformation in certain areas.

(2) Obtain the processing program required in robot welding control

(3) Press the start button of the positioner, and then the welding robot automatically performs position welding of the workpiece on the platform.

(4) After welding, repeat the installation again.

(5) Repeat the above steps

3. Workpiece precision requirement：

（1）The surface of the work shall not affect the quality of welding oil, rust, moisture；

（2）Must not affect the positioning of burrs, etc.；

（3）The clearance shall be no more than 1mm；

（4）The consistency error of the same weld group is less than 0.5m.

KLTHG-5WC-2500-Layout(Square Tank).pdf
KLTHG-5WC-2500-Layout(Round tank).pdf

KLTHG-5WC-2500-OTC-WB-P400 (list)


Description

Model

Quantity

1

CNC 5 Axis Welding Robot

AC 220 V ,50/60HZ

X axis travel: 1700/2500/3000/4000 mm,

(Customizable according to customer needs)

Y axis travel:800mm

Z axis travel: 500mm; R axis travel: 0-400 degrees

Absolute encoder servo motor (Chinese brand)

CNC 5-axis Linkage touch screen controller

TBI wire rod and guide rail

1 set

External axis servo motor

Add 5 Axis Positioner (5WC); Absolute servo motor

1 set

Robot extension cable

Robot extension cable (8m); And extension of external axis servo motor cable

1 set

2

Rotate the system

Center height：750mm；Load≤500kg, linked with the robot,

repeat positioning accuracy ± 0.1mm

Absolute encoder servo motor,

The longest workpiece length is ≤2500mm；

Includes 2 sets of manual support brackets and a set of pneumatic top tailstocks

1 set

3

Welding Power Supply

WB-P400 (CO2, MAG, MAG pulse, MIG, MIG pulse)（OTC）

AC 3*380V ,50 HZ，Load rate60%

Water-cooled wire feeder

Main welding materials: carbon steel, stainless steel, aluminum

1 set

4

Welding torch

500A water-cooled welding torch

1 set

5

Cooling water tank

Model: WL-20L

1set

6

Square fuel tank flange mould

Claws with different diameters need to be replaced on the flange

1 set

7

Conductive tip

Φ=1.0mm or Φ=1.2mm, 1 row = 10 pieces

10 rows

8

Welding torch cover

500A welding torch;1 row = 5 pieces

10 rows

9

Electrical cable

Power cord, welding power ground wire, gas pipe, etc.

1 set

4. Component：

The workstation is mainly composed of CNC 5-axis welding robot,Servo ring seam welding positioner, OTC WB-P400 welding power supply,carbon dioxide gas cylinder, external start button box.

5. Numerical control welding robot workstation layout:

5WC-铝油箱7.jpg

Picture for reference only

1、CNC 5 Axis Welding Robot(KLTHG-5WC-2500);2、Welding power supply (OTC WB-P400);3、Servo ring seam welding positioner ; 4、Water tank flange mold ;5、External start button box;


Main Technical Parameters

Model

KLTHG-5WC-1700

KLTHG-5WC-2500

KLTHG-5WC-3000

KLTHG-5WC-4000

Effective stroke of X Axis

1700mm

2500mm

3000mm

4000mm

X-Axis Transmission

Precision helical gear rack

Y-Axis Transmission

Precision ball screw - Effective stroke 800mm

Z-Axis Transmission

Precision helical gear rack - Effective stroke 450mm

Effective stroke of C axis

0-400 degree

Maximum operating speed

700mm/S or 42m/min

Repeatability positioning accuracy

±0.1mm

Maximum length

of U Axis

1500mm

2500mm

3000mm

4000mm

Maximum Load of U Axis

500kg

Water tank flange mold

2 sets

Programming form

Teach mode and manual mode

X、Y、Z、C、U Axis

motor

Absolute AC servo motor

Drive parts

Taiwan TBI

Control system

CNC 5 Axis Linkage

Input/output

24 Inputs, 12 Outputs

Program storage

Memory 1GB

Main input power

AC 220V 50HZ/60HZ

Welding method

CO2/MAG/MIG/TIG/SAW/Plasma/PTA/Laser Welding

Gas protection

100%CO2 or 80%Ar+20%CO2 or 100%Ar

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